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Raw Material Picking

The raw material picking process is the activity of selecting and collecting the correct raw materia
The raw material picking process is the systematic operation in which required raw materials are identified, located, verified, and physically picked from warehouse or storage locations—based on production orders or work orders—then checked for correct material code, batch or lot number, quantity, and quality status (such as FIFO or FEFO compliance), documented through manual or barcode scanning, and delivered to the production line or staging area to ensure accurate, timely, and traceable material supply while minimizing errors, waste, delays, and production downtime.

Introduction

The raw material picking process is the strategic and highly coordinated retrieval of specific quantities of unprocessed goods or components from designated warehouse storage locations to satisfy production work orders, ensuring that the manufacturing line receives the precise inputs required for assembly at exactly the right time to maintain operational flow while simultaneously updating inventory levels to reflect real-time stock consumption.


Features of the Process
Directed Movement: Utilizing AGen, pickers are guided through the most efficient routes (such as wave or zone picking) to minimize travel time and physical fatigue.
Verification Protocols: Features "double-check" mechanisms—such as barcode scanning or Pick-to-Light systems—to ensure the part number and quantity picked match the bill of materials exactly.
FIFO/FEFO Management: Logic-driven picking ensures that the oldest stock (First-In, First-Out) or materials closest to expiration (First-Expired, First-Out) are used first to prevent waste and obsolescence.
Inventory Synchronization: Every pick action triggers an immediate digital deduction from the warehouse stock, which can automatically initiate "reorder point" alerts for procurement teams.
Kitting Capabilities: The process often involves "kitting," where multiple raw components are grouped together into a single production-ready package to streamline the transition from storage to the factory floor.




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